Custom PLC Programming

Troubleshooting and modification of PLC code

We specialize in Automation Direct PLCs, specifically the DL and BRX lines. We can troubleshoot a problem machine, aid in modifying or addition of machine features or funcitonality, help identify machines that would benefit from PLC control and design programs for them.

Automation Direct DL-06 PLC used to control temperature and recipe functions for an industrial oven

DL PLC in Oven

Automation Direct BRX BX-DM1E PLC used to replicate the functionality of an obsolete industrial process controller

BRX PLC replacing obsolete controller

Network Consulting

Designing and troubleshooting network layouts for industrial machines

Increase security and reliability with a network design that isolates your production equipment from other computers on your network and from direct access to the internet. We can assist you in designing a network layout that segments your devices into separate zones and can aid in the selection and installation of network equipment to implement the layout design.

Point to Point wireless node used to extend network services to additional buildings on an industrial campus

PtP wireless node

Industrial enclosure housing a managed switch used to connect plant equipment to isolated network segments

Managed switch in industrial enclosure

Surveillance Systems

Assistance in design and installation of network based security camera systems

We have experience in deploying surveillance camera systems based on Blue Iris software and can assist you in camera selection and layout to acheive your desired goals for coverage areas, video retention, and remote access. Systems can be helpful in loss prevention, tracking materials through production processes, and providing proof of condition of shipments being loaded onto trucks or delivery vehicles.

Simple 4 camera setup for home use

Home surveillance system

Scada System Programming

Design and installation of SCADA systems

We have experience in designing SCADA systems using Ignition by Inductive Automation. We can help connect PLCs or other devices using Modbus and/or several other protocols, configure data extraction and trending, design reports, and program desired custom funcitonality.

Utilities screen showing current usage compared to monthly peak usage

Utilities Scada screen

Batch browser created to quickly recall processing charts

Batch browser screen

Sensor condition report used to categorize and display data collected automatically

Sensor condition report